Dynamic Behaviour Analysis of a Commercial Roll-Tensioned Circular Sawblade

Miran Merhar, Dominika Gornik Bučar, Tomaž Pepelnjak

Abstract


A commercial woodcutting circular sawblade was analysed in this work. The lateral stiffness on the periphery was measured, and the natural frequencies were determined by modal analyses. The sawblade was modelled by the finite element method, where the influence of the internal stresses caused by roll-tensioning of the sawblade was considered. The roll-tensioning force was determined based on the measurement of the sawblade rolling profile, where it was established that the sawblade had been rolled with a force of 7800 N. The analysis showed that at the aforementioned force, the lateral stiffness was a maximum; here, the calculated and measured stiffnesses were 81 and 60 N/mm, respectively. The calculated natural frequencies agree well with the measured ones, where in the most important vibrational modes there is only a 7% difference. The maximum rotational speed for the sawblade was determined to be 85% of the critical speed. Because the sawblade was clamped with a ratio of clamping of only 0.25, the maximum rotational speed was amounted to 6630 rpm. Increasing the rolling force would increase the critical speed but greatly reduce the lateral stiffness.

Keywords


Circular sawblade; Roll-tensioning; Critical speed; Natural frequency; Vibration; Finite element method

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